Learn How to Strip Your Winches, Re-Grease and Re-Assemble - Winches are a Cinch

Just returned from a few days sailing on the yacht ofgo and place in the bucket.
a good friend of mine. First day out we noticed thatTake a Allen key the right size and undo the three or
one of the main winches was a tad stiff and revolvingfour screws at the base of the gears unit. From here
none too smoothly.you take each piece(cogs and spindles) and place
We decided to strip it down, clean it, re-grease andthem into the bucket as you go, noting carefully the
re-assemble it. This sounds a daunting task if you haveorder in which they come apart. Be careful not to
never done it before, but in fact it is really quite simpledislodge the pawls and springs as they tend to fly
and any sailor can do it easily with the few simpleaway in directions you would rather they didn't!
tools required and a little patience and care. It is a goodWash all parts thoroughly in the diesel with your brush
exercise and one that should be included in yourand then wipe clean with the rag. Lay them out in
general maintenance programme from time to time.order on your cockpit seat as shown.
Take a look at the illustration and you can see whatWipe a thin coating of the grease on spindles, inner
you need. Some winch manufacturers supply a keysurfaces and flat surface of the base. Grease the
for unlocking the top inner ring, but in the absence ofbearing races well and ensure they run well. Dob
that, Allen keys, a hammer(hard rubber preferred),liberally into and onto gears and cogs. It is good to
brush, tube of winch grease, rags and a bucket with ahave them well coated but don't overdo it - too much
goodly depth of diesel fuel in it. I prefer to use diesel asgrease and the surplus tends to dry out and go hard
it is readily available(from your tank if you are in a farover time.
away place), but kerosene is ok too.Re-assemble taking care that every part goes in in the
Insert the key in one of the holes in the top plate andcorrect order and fits properly. Check that you have
tap it anti clockwise until it revolves. Once freed itnot left any stray bits in the bottom of the bucket.
should undo four to six revolutions quite freely. AlwaysRefit the top ring, polish with your rag and you will have
be super careful as you lift it off so that if it slips ora shiny new winch again.
falls, it drops inboard not outboard.Spin it a couple of times and you will hear the
Gently prise off the main cover - usually done bysatisfying way it revolves freely with the muted clicking
standing astride the winch, one foot in the cockpit andof a newly greased winch - you will be most pleased
the other on the deck and working it upward until itwith yourself.
comes free. If it hasn't been off for sometime and dryAllow yourself a couple of hours for the first winch -
inside, it could take some effort to move it and thenafter that it will be cinch.
come suddenly. Once again ensure that you haveWe carried out this operation and the winch sounded
some ready hands outboard in case a loose part popsso good that we stripped down all the others on the
out unexpectedly. Remove the self tailing piece as youboat the following day - great fun!